Lack of reproducibility in both DIAPOPS and liquid phase PCR can only arise from something which disturbs or inhibits the PCR itself. If an inhibition of the PCR arises from the liquid, it would normally be expected to give a uniform decrease in efficiency in all reactions. An uneven inhibition most likely arises from the single coated NucleoLink wells. This could be due to dust or other contamination of the wells, but also from residues reamaining after the binding procedure of the solid phase primer. The factors in the coating process which could cause problems are:
The preparation of the PCR-mix itself could also be the cause of the problem:
Finally, it could be the thermal cycling that is not even from well to well. This could be caused by the following factors:
Normally, the problems mentioned with the thermal cycler would also cause evaporation, but not always to an extent where it is clearly visible. It would therefore be beneficial to have a close look at the wells in the NucleoLink Strips after thermal cycling. If no difference in the amount of remaining liquid is observed, evaporation should not be the cause of the reproducibility problems.
Although no evaporation is visible, the strips could still have had an uneven pressure during thermal cycling. In that case the single wells would face different thermal profiles because of different contact areas to the thermal cycler. This could cause the lack in reproducibility.